DL: Front Only - 4/0: 1500

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Product Information

DL TEMPLATES (Adobe CC / PDF / PSD / Quark) available HERE

DL Envelopes — Artwork Set-up + Options

NO registration marks are required. Supply PDF as ACTUAL SIZE only. (even if you have Bleed to the edge)

Printing:

Printed Full Colourr digitally via Over-printing.
Supply as actual size, press-ready PDF only, at actual size of 220mm x 110mm (no reg. marks reqd), unless 90gsm Machineable DL+ which is 235mm x 114mm
Best to keep 4mm clear zone all around, otherwise you can choose the "Bleed to Edge" option below at additional cost.

PEEL & SEAL – 120gsm P&S White – standard product

Flap depth on reverse is 39mm deep.
Peel & Seal Flaps are Top, Long-Edge Wallet.
Flap is DOWN by default.
DL Window variant has Window Dimensions of 93mm wide x 40mm deep, positioned 22mm from Left edge and 48mm from Top edge.

SELF-SEAL – 100gsm S/S White – optional

Flap depth on reverse is 30mm deep.
Self-Seal Flaps are Top, Long-Edge Wallet.
Flaps are DOWN by default.
DL Window variant has Window Dimensions of 93mm wide x 40mm deep, positioned 19mm from Left Edge and 19mm from Base edge.

GUMMED MACHINABLE DL+ – 90gsm Gummed Mailing White – optional

235mm x 114mm
Trapezoidal lap depth on reverse is 44mm deep at centre point.
Gummed Machinable Flaps are Top, Long-Edge Wallet.
Flaps are DOWN by default.
DL+ Window variant has Window Dimensions of 93mm wide x 45mm deep, positioned 51mm from Top Edge; 20mm from Left Edge and 18mm from Base edge.
3mm WHITE Quiet Zone to be left around Window area!

ARTWORK NOTES:

NO registration marks are required. Supply as ACTUAL SIZE only (even if you have Bleed to the edge).
Set all artwork to CMYK (no Grayscale or RGB allowed as colour shifts will occur) for best results. Any existing spot colour Pantone ink references should be converted completely to CMYK only.
If picking any of the DL Window variants, you must leave 4mm Clear Zone around Window area!
Convert all Fonts to paths/outlines before making PDF.
Avoid text less than 5pt. Avoid Serif fonts under 6pt.
Printing cannot occur on any of the edges or creases, as the envelope is Over-printed only (and not flat-sheet).

Size:

DL (220mm wide x 110mm high)
Flap is always at the top (wallet flap).
Save your PDF as actual size (NO crop or reg. marks!) at canvas size of 220 x 110 only.

Flap Type:

Flap depth on reverse is 39mm deep on 120gsm Peel & Seal
Flap depth on reverse is 30mm deep on 100gsm Self-Seal
Flap depth on reverse is 38mm deep on 90gsm Gummed
All flaps are DOWN by default
All flaps are Wallet (top, long edge) only

Bleed to Edges:

Standard NO Bleed Required:

Keep all text and important images 5mm away from canvas edges.

OPTIONAL Bleed to Edges:

You can bleed up to canvas edges if reqd although remember about 30% ink coverage overall.

Supply the PDF as straight 220 x 110 with NO crops / Reg. marks

Special Note:

Ink will run if it gets wet! These are not intended to be used in continuous outdoor environment. Given the nature of envelopes, the paper and content should remain dry. Please manage your customers' expectations in lieu.

Ink Coverage:

Standard 30% INK COVERAGE:

Usually that means a Busn Reply + Small logo block + text, or partial tint with lighter colours over part of the canvas.
Majority of the canvas is left blank White.

OPTIONAL 60% HEAVY INK Coverage:

Upgrade from Standard allowing for partial photo + logo block, but leaving 40% White area free.